VN01 036 0002 1C

VN01 036 0002 1C

  • 厂商:

    AMPHENOL(安费诺)

  • 封装:

  • 描述:

    Contact PIN Crimp ST Cable Mount 10AWG Reel

  • 数据手册
  • 价格&库存
VN01 036 0002 1C 数据手册
Amphenol Amphenol-Tuchel Industrial GmbH heavy|mate ® Heavy Duty Connectors www.amphenol-industrial.com Note from the CEO Ladies and Gentlemen, For over 75 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry-leading companies around the world. One of our key strategic areas of focus has been and is the Industrial market. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, ChipCard Readers - enabling smarter, faster and better technologies to connect products to customer solutions. The Industrial market footprint of Amphenol covers over facilities in more than 12 different European countries and more than 30 countries worldwide. Our successful expansion into new regions as well as new industrial applications is a direct reflection of our agile, entrepreneurial management team and our unwavering commitment to execute Amphenol‘s strategies for the benefit of our customers, shareholders and employees. Thank you for partnering with Amphenol. Our entire organization is at your service. Make use of the best Use our global resources “Think global, act local!” Independently from where you are in Europe, we offer you our global expertise and great variety of products and technologies. And in comfort with your personal contact. Our numerous European offices are your access to our global resources. OUR OFFICES IN EUROPE AND WORLDWIDE FRANCE CHINA AUSTRALIA SOUTH AFRICA GERMANY KOREA MEXICO INDIA UNITED KINGDOM TAIWAN USA ITALY R. Adam Norwitt President and CEO, Amphenol Corporation 2 3 More time for important things: benefit from our service and diversity Enjoy security, reliability and comfortable service from one source. INDUSTRIAL@AMPHENOL offers one of the most individual and most diversified service programmes in the market – exclusively for industrial customers. Access all possibilities of the Amphenol group through your personal expert adviser. WIDE PRODUCT RANGE SECURITY, RELIABILITY AND COMFORTABLE SERVICE FROM ONE SOURCE. Take advantage of a choice of Amphenol products. Our broad product portfolio offers individual solutions from more than 85 member companies in the global Amphenol group. QUALITY Interconnect systems need reliability, speed and flawless data transmission. We continuously test and guarantee the required standard in our products – and also in our personal services. SPEED AND AVAILABILITY Smart and intelligent processes are the secret behind our service programme. Flexible planning and distribution, perfect logistics and highest availability are our key factors for best customer service. 4 EXCLUSIVENESS AND FLEXIBILITY One face to the customer: every inquiry is handled on an individual service level by your personal key account service partner. This ensures maximum transparency and best-in-class flexibility in the whole process. INDIVIDUAL SOLUTIONS Your project requires an individual solution that is not available offthe-shelf? As your think tank and discussion partner we provide engineering support and solution-oriented development for your tailor-made Amphenol product. GLOBAL KEY ACCOUNT SERVICE Our key account service is your individual entrance to global know-how, products and services. More than 85 Amphenol companies around the world offer an extensive range of technologies and products. We offer access to our worldwide resources through one individual contact person. 5 heavy|mate® is a Modular Metal Connector Line for Applications in Industrial Environments. What is heavy|mate® ? Major product features heavy|mate® is a modular connector line, consisting of: • Hoods & Housings • Inserts • Contacts • Interconnections for power, signal and data • Good costs • Voltage up to 1000V • VDE, UL, CSA approvals • Vibration proof • High pole sizes • IP65 to IP69K • Corrosion resistance • Robust Why heavy|mate® ? What can heavy|mate® offer? • Connections in harsh industrial environment • Robust design necessary • High number of poles or different kinds of signals transmitted • Very good EMC protection required • Power and signal transmission outdoor • Very safe locking system required • Connectors for industrial applications indoor & outdoor • A wide range of inserts for signal, data and power transmission • A large variety in pole sizes from 3 up to 280 poles per connector • Current ratings up to 250A per contacts and voltages up to 1000V • A modular connector system to configure customized solutions 6 7 How to select a solution with series heavy|mate®. Theory Practice 2 • Select an insert that meets your requirements. • Choose the related contacts if not included in inserts. • Choose related housings. • Choose related cable gland. • If you are interested in a cable assembly, please ask us. Requirements • 3 x 400V; 50A; 6mm² wire gauge • 8 x 250V; 8A; 1.5mm² wire gauge • 5 x 400V; 15A; 4mm² wire gauge Practice 1 Requirements • 250V • 5A • 60 contacts • Termination: crimp Solution • Check: Make a pre-selection on the overview page of the series, see pages 10/11 Possible series: heavy|mate® M • Check: How 16 contacts can be realized, see modules overview on page 130 Possible selection: a) 1 x 20 contacts b) 2 x 10 contacts c) 1 x 10 contacts + 2 x 5 contacts d) 1 x 3 contacts + 1 x 5 contacts + 1 x 10 contacts • Check: Technical parameters / solution, see detail pages of the modules on page 166 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE • Check: Choose matching contact, see detail page of the modules on page 166 Possible selection: a) C146 A03 001 E8 – VN01 036 0002 1C b) C146 A05 001 E8 – VN01 025 0033 1C c) C146 A10 001 E8 – VN01 016 0027 1C • Check: Choose matching frame, see frames on page 166 Solution: C146 P10 001 G8 • Check: Choose matching housing, see housings on page 214 Solution: C146 21R010 600 8 Solution • Check: Make a pre-selection on the overview page of the series, s. p. 10/11 Possible series: heavy|mate® D, DD and M • Check: Details on the overview pages of the sub-series, see pages 22, 38, 154 All 3 variants are possible; Selection heavy|mate® D • Check: Contact inserts on the detail page of the sub-series Selection: C146 10A064 000 2 • Check: Contacts on the same double page Selection: VN01 016 0002 1 • Check: Housings via crosslink at contact inserts Selection: C146 21R024 600 8 • Check: Gland bushing via crosslink at housings Selection: VN16 320 0126X 8 9 Make your selection out of the heavy|mate® series! Characteristic Voltage Current Number of contacts Characteristic Termination Series Series 250V 400V A (page 14) • • D (page 22) • • 7 / 8 / 15 / 25 / 40 / 64 DD (page 38) • • E (page 44) • • • • EE (page 62) • • • EEE (page 68) • • • E / FE / KO (page 74) • • F (page 80) • • HSE (page 132) • • HvE (page 136) • • • • K (page 144) • • • • • M (page 154) • • • • • Q (page 198) • • • • 10 500V 690V 830V 1000V 10A 16A • • 35A 80A 100A 200A • • • • Screw Tension spring Push in • A (page 14) A • D (page 22) D 24 / 42 / 72 / 108 • DD (page 38) DD • 6 / 10 / 16 / 24 • E (page 44) E • • 10 / 18 / 32 / 46 • EE (page 62) EE • • 40 / 64 • EEE (page 68) EEE 3 / 4 / 10 / 16 • • Crimp • • • • • • • • • • • • • • • • • • • • • • • 1 / 2 / 3 / 4 / 6 / 7 / 2x4 / 8 / 12 / 17 / 20 / 36 • • • 6 / 10 / 16 / 24 • • E / FE / KO (page 74) • E / FE / KO F (page 80) F 6 • HSE (page 132) HSE 3+2 / 6+2 / 10+2 / 16+2 • HvE (page 136) HvE • K (page 144) K M (page 154) M Q (page 198) Q 4/0 / 4/2 / 6/36 / 4/8 / 8/24 • 1 / 2 / 3 / 4 / 5 / 10 / 20 / 2x4 • 5 / 4/2 / 7 / 8 / 12 / 17 • • 11 The highlights of the series heavy|mate®. Contact technology Modular system • Turned contacts, which correspond to the market standard. • Turned female contacts of copper for higher current-carrying capacity – specifically for the modular system heavy|mate® M. • Radsok contact technology: These are laminated contacts with very low transition resistance, suitable for high current applications. • Stamped contacts with high performance for semi-automatic processing at great cost savings. • Selectively coated gold plating stamped contacts offer great savings. With the new series heavy|mate® F Amphenol offers a new modular system that is compatible with the market leader. With the series heavy|mate® M Amphenol offers a system with many benefits: • More module slots in the connector. • Large selection of contact-safe male contacts • Stamped contacts and the Radsok contact technology • Great cost savings potential Housings Surface coatings available in two versions: Standard or High-End with a salt mist resistance up to 500 hours. Flexible cable entry in different positions – possible on request. Tightness classes in IP65, IP67 or IP68 or IP69K! Robust metal levers in 1 and 2 lockinglever-system. 12 Quality EMC solutions. 13 heavy|mate® A Brief information A heavy|mate® A • Rated voltage 250 / 400 V • Rated current 10 A ... 16 A • Termination: screw • Number of contacts: 3, 4, 10, 16, 32 14 Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 15 heavy|mate® A heavy|mate® A General information Characteristics contact inserts General Characteristics General information • For series heavy|mate A connectors may be engaged or disengaged when live but without electrical load. If these connectors are used as plug and socket device, the load shall be reduced to 10 % of the rated current. ® • Low and high profile housing for heavy|mate A series inserts for 10 and 16 contacts. ® No standard for this series, but: • Interchangeable with other makes a) contact insert to contact insert b) contact insert to housing 10 & 16 contacts Housings are designed according to DIN EN 175 301 - 801 Standard Number of contacts 3/4 + Termination technique screw Wire gauge 0.5 - 1.5 mm2 (AWG 20 - 16)1) Tightening torque 0.3 Nm 0.5 Nm Max. wire diameter 3.6 mm 4.6 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 230 V (L-E) 400 V (E-E) (UL 600 V) Rated impulse withstand voltage IEC 60664-1 4 KV Rated Current Tamp = 40 °C Range of housings Size A10 10 + 16 + 32 + 0.5-2.5 mm2 (AWG 20 - 14) A Electrical Characteristics First-to-mate last-to-break protective ground contact Size A3/4 Value Size A16 250 V (UL 600 V) 10 A 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IP-degree of protection pin insert2) IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert2) IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 13 g 48 g 68 g 136 g Weight socket insert 13 g 52 g 73 g 146 g Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Materials 16 Insert PA Colour insert Grey Contacts CuZn (brass) Contact plating Ag (silver) 1) 2) up to 2.5 mm2 without wire end sleeve IP-degree of protection on termination side of screw version IP10 17 heavy|mate® A Description Contact inserts 3 - 4 + Part Number | Size A3/4 | 230 /400 V/10 A Drawing Housings from page 218 Figure Contact insert 3 + Pin insert for screw termination Socket insert for screw termination Description Part Number C146 10A003 002 4 | Size A10 | 250 V/16 A Drawing C146 10B003 002 4 Pin insert for screw termination C146 10A010 002 4 Pin insert with wire protection for screw termination C146 10A010 102 4 Socket insert for screw termination C146 10B010 002 4 Socket insert with wire protection for screw termination C146 10B010 102 4 Pin layout Socket insert Description Contact inserts 10 + Housings from page 220 Figure Contact insert 10 + Pin layout Pin insert heavy|mate® A Pin insert Part Number Drawing A Assembly instruction Socket insert Panel cut out (insert) Figure Contact insert 4 + Pin insert for screw termination C146 10A004 002 4 Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 Socket insert for screw termination C146 10B004 002 4 Pin layout Pin insert Socket insert Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 18 19 heavy|mate® A Description Contact inserts 16 + Part Number |Size A16 | 250 V/16 A Drawing Contact insert 16 + Housings from page 222 Figure heavy|mate® A Description Contact inserts 2x16 + PE | Size A32 | 250 V/16 A Part Number Drawing C146 10A016 002 4 Pin insert for screw termination C146 10A016 002 4 (1 - 16) + C146 10A016 004 4 (17 - 32) Pin insert with wire protection for screw termination C146 10A016 102 4 Pin insert with wire protection for screw termination C146 10A016 102 4 (1 - 16) + C146 10A016 104 4 (17 - 32) Socket insert for screw termination C146 10B016 002 4 Socket insert for screw termination C146 10B016 002 4 (1 - 16) + C146 10B016 004 4 (17 - 32) Socket insert with wire protection for screw termination C146 10B016 102 4 Socket insert with wire protection for screw termination C146 10B016 102 4 (1 - 16) + C146 10B016 104 4 (17 - 32) Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Pin layout Pin insert A Assembly instruction Socket insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 20 Figure Contact insert 32 + Pin insert for screw termination Pin layout Housings from page 224 Curve Wire gauge a 1.5 mm2 b 2.5 mm2 21 heavy|mate® D Brief information D heavy|mate® D • Rated voltage 250 V • Rated current 10 A ... 16 A • Termination: crimp • Number of contacts: 7, 8, 15, 25, 40, 50, 64, 128 • HL3 acc. DIN 45545: R22/23 22 Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V 48932 23 heavy|mate® D heavy|mate® D General information General information General information Modified contact arrangement for rated voltages of 400 V • Contact inserts without crimp contacts, crimping tools see separate catalogue „Tools“. • Contacts must be ordered separately, processing instructions see catalogue „Tools“. • We recommend using the high profile housings / hoods for the heavy|mate® D inserts. • Connectors series heavy|mate® D may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. • For contact inserts for turned contacts, guide pins and guide socket are recommended (see page 290). • By using contact inserts with two PE-connections without hoods, it is necessary to connect the facing of each PE-connection. • If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. (15) ➛ 7 + (25) ➛ 11 + D Standardised connectorsaccording to DIN EN 175 301 - 801 (DIN 43652) (40) ➛ 20 + (64) ➛ 32 + Interchangeable with all other products which are according to the standard. a) Contact insert to contact insert 15-, 25-, 40-, 64- way b) Contact insert to housing 15-, 25-, 40-, 64- way High protection against mismating First-to-mate last-to-break protective ground contact • Socket inserts with funnel shaped contact entry avoids mismating with stamped contacts. Restricted entry full load contact unoccupied Removal of contacts, front releas stamped pin contacts all turned contacts stamped socket contacts Contact inserts for stamped contacts and for turned contacts Range of housings Size A3/4 Size A10 Size A16 Size E16 Size E24 Size E48 24 25 heavy|mate® D heavy|mate® D Characteristics contact inserts General Characteristics Standard Value Number of contacts Contact arrangement 7+ 8-Pol Description 15 + 25 + 40 + • • • DIN EN 175 301-801 (DIN 43652) Termination technique crimp Wire gauge 0.14 mm2 - 2.5 mm2 (AWG 26 - 14) Max. wire diameter 4.1 mm Flammability 50 + 2x25 64 + 128 + 2x64 • UL 94 V-0 Rated voltage 1) IEC 60664-1 250 V (400 V~2)) (UL/CSA 600V)1) Rated impulse withstand voltage IEC60664-1 4 kV Electrical Characteristics Rated Current Tu = 40 °C 16 A 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III a Part Number Housings from page 218 , 8 pol | Size A3/4 | 250 V/16 A Drawing Figure Contact insert 7 + Pin insert for stamped crimp contacts C146 10A007 000 2 Socket insert for turned crimp contacts C146 10A007 500 2 Socket insert for stamped crimp contacts C146 10B007 000 2 Socket insert for turned crimp contacts C146 10B007 500 2 D Pin layout Pin insert ≥ 5m Ω Contact resistance Contact inserts 7 + Insulation resistance IEC 60512-3-1 ≥ 10 Ω Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 + 125°C Lower temperature IEC 60512-11-10 - 40°C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 7+ Socket insert 10 Protective earthing contact preleading Climatical Characteristics Description Part Number Drawing Figure Contact insert 8 contacts, 42 V~ in metal housings/250 V in thermoplastic housings (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A008 000 2 Pin insert for turned crimp contacts C146 10A008 500 2 Socket insert for stamped crimp contacts C146 10B008 000 2 Socket insert for turned crimp contacts C146 10B008 500 2 Mechanical Characteristics Weight pin insert 8g 28 g 34 g 53 g 68 g 65 g 130 g Weight socket insert 8g 30 g 38 g 64 g 76 g 82 g 164 g Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Insert IEC 60664-1 PBT Colour insert IEC 60664-1 grey Materials PC Contacts CuZn (Messing) Contact plating Ag (Silber) / Au (Gold) Pin layout (Note: For use up to 42 V~, the PE contact can be used as regular contact.) Pin insert Socket insert 8/PE Derating curves Stamped contacts Turned contacts Curve Wire gauge a 0.5 mm2 b 1.5 mm2 & 2.5 mm2 c 1.5 mm2 2.5 mm2 (High current) 26 Restriction for 8 contacts in metal housing see page 27 page 25 1) 2) Modified contact arrangement, see Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 27 heavy|mate® D Contact inserts 15 + Description Part Number Contact insert 15 + | Size A10 | 250 V/10 A Drawing Housings from page 220 heavy|mate® D Description Figure Contact insert 25 + (Please order contacts separately, see page 34) Contact inserts 25 + Part Number Drawing Pin insert for stamped crimp contacts C146 10A015 000 2 Pin insert for turned crimp contacts C146 10A015 500 2 Pin insert for turned crimp contacts C146 10A025 500 2 Socket insert for stamped crimp contacts C146 10B015 000 2 Socket insert for stamped crimp contacts C146 10B025 000 2 Socket insert for turned crimp contacts C146 10B015 500 2 Socket insert for turned crimp contacts C146 10B025 500 2 Contact insert 25 + , 2 x PE-termination (Please order contacts separately, see page 34) C146 10A025 000 2 C146 10A015 060 2 Pin insert for stamped crimp contacts C146 10A025 060 2 Socket insert for stamped crimp contacts C146 10B015 060 2 Socket insert for stamped crimp contacts C146 10B025 060 2 Pin insert Socket insert Assembly instruction Pin layout Panel cut out (insert) Pin insert D Assembly instruction Socket insert Panel cut out (insert) Derating curves Derating curves Stamped contacts Stamped contacts Turned contacts Curve a b c d 28 Figure , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Pin layout Housings from page 222 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 15 + | Size A16 | 250 V/10 A Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 Turned contacts Curve a b c d Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 29 heavy|mate® D Description Contact inserts 40 + Part Number Contact insert 40 + | Size E16 | 250 V/10 A Drawing Housings from page 235 Figure heavy|mate® D Description (Please order contacts separately, see page 34) Contact insert 50 + Contact inserts 50 + Part Number Drawing C146 10A040 000 2 Pin insert for stamped crimp contacts C146 10A025 000 2 + C146 10A025 005 2 Pin insert for turned crimp contacts C146 10A040 500 2 Pin insert for turned crimp contacts C146 10A025 500 2 + C146 10A025 505 2 Socket insert for stamped crimp contacts C146 10B040 000 2 Socket insert for stamped crimp contacts C146 10B025 000 2 + C146 10B025 005 2 Socket insert for turned crimp contacts C146 10B040 500 2 Socket insert for turned crimp contacts C146 10B025 500 2 + C146 10B025 505 2 , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A040 060 2 Socket insert for stamped crimp contacts C146 10B040 060 2 Pin layout Pin insert Figure D Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Pin layout Pin insert Housings from page 224 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 40 + | Size A32 | 250 V/10 A Curve a b c d Assembly instruction Socket insert Turned contacts Panel cut out (insert) e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 Derating curves Stamped contacts Turned contacts Curve a b c d e 30 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 31 heavy|mate® D Contact inserts 64 + Description Part Number Contact insert 64 + | Size E24 | 250 V/10 A Drawing Housings from page 241 Figure heavy|mate® D Description (Please order contacts separately, see page 34) Contact inserts 128 + Part Number Contact insert 128 + Drawing C146 10A064 000 2 Pin insert for stamped crimp contacts C146 10A064 000 2 + C146 10A064 005 2 Pin insert for turned crimp contacts C146 10A064 500 2 Pin insert for turned crimp contacts C146 10A064 500 2 + C146 10A064 505 2 Socket insert for stamped crimp contacts C146 10B064 000 2 Socket insert for stamped crimp contacts C146 10B064 000 2 + C146 10B064 005 2 Socket insert for turned crimp contacts C146 10B064 500 2 Socket insert for turned crimp contacts C146 10B064 500 2 + C146 10B064 505 2 , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A064 060 2 Socket insert for stamped crimp contacts C146 10B064 060 2 Pin layout Pin insert Figure D Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Pin layout Pin insert Housings from page 249 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 64 + | Size E48 | 250 V/10 A Curve a b c d Assembly instruction Socket insert Turned contacts Panel cut out (insert) e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 Derating curves Stamped contacts Turned contacts Curve a b c d e 32 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 33 heavy|mate® D heavy|mate® D Crimp technology Large range of wire gauges Characteristics crimp contacts Stamped crimp contacts VN01 016 0003 1C VN01 016 0002 1C Electrical Characteristics VN01 016 0005 1C Contact resistance IEC 60512-2-1 ≤5mΩ Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Climatical Characteristics Mechanical Characteristics Mechanical operation Gas-tight (coldwelding) 0.14 0.25 0.5 0.5 1.0 1.5 1.5 2.5 Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection Insulation grip D Materials Pin contact CuZn (brass) Socket contact CuSn (tin bronce) Contact plating Ag (silver) / Au (gold) Turned crimp contacts Electrical Characteristics IEC 60512-2-1 ≤5mΩ Upper temperature IEC 60512-11-9 + 100 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Contact resistance Climatical Characteristics Mechanical Characteristics Mechanical retention spring stop on Socket and Pin contact Socket contact Mechanical operation Pin contact Materials Pin contact CuZn (brass) Socket contact CuZn (brass) Contact plating Ag (silver) / Au (gold) High current carrying capacity Example single contact Curve a: 2.5 mm2 Standard contact. wire gauge 34 Curve a: 2.5 mm2 High current contact, wire gauge 35 heavy|mate® D Supplied as heavy|mate® D Stamped crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Supplied as Stamped single contacts for wire gauge 26 - 20 100 VN01 016 0003 1 VN02 016 0003 1 2 0.5 - 1.5 mm 20 - 16 100 VN01 016 0002 1 1.5 - 2.5 mm2 16 - 14 100 silver plating high current 0.5 - 1.5 mm2 20 - 16 1.5 - 2.5 mm2 gold plating standard Part Number Figure Pin contact Socket contact 100 VN01 016 0024 1C VN02 016 0024 1C 26 - 22 VN02 016 0002 1 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C VN01 016 0005 1 VN02 016 0005 1 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 100 VN01 016 0015 1 VN02 016 0015 1 1.5 mm 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 16 - 14 100 VN01 016 0016 1 VN02 016 0016 1 2.5 mm2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.5 mm 26 - 20 100 VN01 016 0003 2 VN02 016 0003 2 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0002 2 VN02 016 0002 2 0.5 mm2 20 100 VN01 016 0025 2C VN02 016 0025 2C 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 2 VN02 016 0005 2 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 silver plating 2 2 gold plating Stamped Contacts on reel for hand crimp tools 2 2 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 1 ZN02 016 0003 1 0.5 - 1.5 mm2 20 - 16 200 ZN01 016 0002 1 ZN02 016 0002 1 Tools 1.5 - 2.5 mm2 16 - 14 100 ZN01 016 0005 1 ZN02 016 0005 1 Description silver plating high current 0.5 - 1.5 mm 20 - 16 200 ZN01 016 0015 1 ZN02 016 0015 1 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0016 1 ZN02 016 0016 1 Removal tool for contacts - gold plating standard 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 2 ZN02 016 0003 2 0.5 - 1.5 mm2 20 - 16 200 ZN01 016 0002 2 ZN02 016 0002 2 1.5 - 2.5 mm2 16 - 14 100 ZN01 016 0005 2 ZN02 016 0005 2 Standard crimping tool and accessories for 4-Indent crimping 4-Indent crimping tool 2 2 2 Stamped contacts on reel for crimp machines contact feeding left hand side 0.14 - 0.5 mm2 26 - 20 2000 TN01 016 0003 1 TN02 016 0003 1 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 1 TN02 016 0002 1 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 1 TN02 016 0005 1 silver plating high current 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0015 1 TN02 016 0015 1 1.5 - 2.5 mm2 18 - 14 2000 TN01 016 0016 1 TN02 016 0016 1 gold plating standard 0.14 - 0.5 mm 26 - 20 2000 TN01 016 0003 2 TN02 016 0003 2 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 2 TN02 016 0002 2 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 2 TN02 016 0005 2 silver plating standard Pieces 0.14 - 0.37 mm2 2 silver plating standard AWG Turned crimp contacts single contact 0.14 - 0.5 mm2 silver plating standard Turned crimp contacts 2 for wire gauge D Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 0.14 - 2.5 mm TA 0010 146 000 1 TA 0000 184 TA 0000 or TA 0500 0.14 - 2.5 mm2 - - TB 0400 146 2 Further tools see catalogue “Tools” Tools for stamped crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 Removal tool for contacts 0,14 - 2.5 mm Service crimping tool 0.14 - 0.5 mm 0.5 - 1.5 mm2 - - TA 0100 146 Crimping tool for single contacts 0.14 - 0.5 mm2 0.5 - 1.5 mm2 1.5 - 2.5 mm2 TA 0001 146 000 1 TA 0002 146 000 1 TA 0007 146 000 3 TA 0000 202 TA 0000 163 TA 0000 141 TA 0000 or TA 0500 2 2 Further tools see catalogue "Tools" 36 Stripping length see page 319 - 320 37 heavy|mate® DD Brief information DD heavy|mate® DD • Rated voltage 250 V • Rated current 10 A • Termination: crimp • Number of contacts: 24, 42, 72, 108 • HL3 acc. EN 45545: R22/23 38 Approvals, Testhouse Characteristics Approval-Number UL 600 V, 8,5 A E 63093 CSA 600 V E 63093 39 heavy|mate® DD Characteristics contact inserts General Characteristics Standard Value Number of contacts 24 + Termination technique crimp, PCB (in combination with PCB-adaptor) Wire gauge 0.14 mm2 - 2.5 mm2 (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability 42 + 72 + UL 94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 4 kV 108 + heavy|mate® DD Contact inserts 24 - 72 + Description Part Number Contact insert 24 + I 250 V/10 A Drawing Figure I Size E 6 (Please order contacts separately, see page 43) Housings from page 226 Pin insert 24 + C146 10A024 000 9 Socket insert 24 + C146 10B024 000 9 Electrical Characteristics Rated Current Tu = 40 °C DD 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60529 unmated IP00, matedIP20 IEC 60529 unmated IP20, mated IP20 Contact insert 42 + I Size E 10 (Please order contacts separately, see page 43) Housings from page 228 Pin insert 42 + C146 10A042 000 9 Socket insert 42 + C146 10B042 000 9 Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert1) IP-degree of protection socket insert 1) Weight pin insert 44 g 50 g 63 g 86 g Weight socket insert 41 g 50 g 67 g 88 g Mechanical operation IEC 60512-9-1 > 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold Contact insert 72 + Pin insert 72 + I E 16 (Please order contacts separately, see page 43) Housings from page 235 C146 10A072 000 9 * Derating curves 24 + 42 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 72 + Socket insert 72 + * C146 10B072 000 9 108 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 40 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 * UL/CSA - Certification in preparation 41 heavy|mate® DD Contact inserts 108 - 216 + Description Part Number Contact insert 108 + Pin insert 108 + heavy|mate® DD | 250 V/10 A Drawing Figure Supplied as Crimp contacts & PCB Adaptor for wire gauge AWG I Size E 24 (Please order contacts separately, see page 43) Housings from page 241 C146 10A108 000 9 * 0.14 - 0,37 mm2 26 - 22 C146 10B108 000 9 gold plating VN02 016 0024 1C 100 VN01 016 0025 1C VN02 016 0025 1C 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm2 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 Description Part number PCB adaptor 6 pole (for all inserts DD series) C146 10B006 300 15 PCB-contact gold plating (100 Pieces) VN01 016 0057 3C * C146 10B108 000 9 + C146 10B108 005 9 Dawing DD Figure Pin layout Assembly instruction Socket insert Panel cut out (insert) VN02 016 0057 3C Tools for turned crimp contacts Description Pin insert VN01 016 0024 1C C146 10A108 000 9 + C146 10A108 005 9 * Socket insert 216 + 100 20 2.5 mm Pin insert 216 + Socket contact 20 - 16 2 I Size E 48 (Please order contacts separately, see page 43) Housings from page 249 Pin contact 0.75 - 1,0 mm2 2 Contact insert 216 + Figure 0.5 mm 2 * Part Number Turned crimp contacts single contact 1.6mm silver plating Socket insert 108 + Pieces for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 2 2 Further tools see catalogue “Tools” 42 * UL/CSA - Certification in preparation Stripping length see page 289 - 291 43 heavy|mate® E Brief information E heavy|mate® E • Rated voltage 500 V • Rated current 16 A • Termination: screw, crimp, tension spring, push-in • Numbers of contacts: 6, 10, 16, 24, 48 • HL3 acc. EN 45545: R22/23 44 Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V 48932 45 heavy|mate® E heavy|mate® E General information General information Characteristics contact inserts General Characteristics • Contact inserts without crimp contacts (Contact inserts with crimp termination). • Connectors series heavy|mate® E may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. • Crimping tools and processing instructions see separate catalogue „Tools“. • Low and high profile housings are usable. • If wire ferrule are used, screw terminals without wire protection are preferred. No standard for this series, but: Interchangeable with other products a) contact insert to contact insert 6-, 10-, 16-, 24- way b) contact insert to housing 6-, 10- ,16-, 24- way Housings are designed according to DIN EN 175 301 - 801 Standard Value Number of contacts 6+ Termination technique crimp / screw / tension spring / push-in Wire gauge 0.14 - 4 mm2 / push-in 0.14 - 2.5 mm2 (AWG 26 - 12) / (AWG 26 - 14) Tightening torque 0.5 Nm Max. wire diameter 4.6 mm Flammability 10 + 16 + UL 94 V-0 Rated voltage IEC 60664-1 500 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV 24 + 48 + Electrical Characteristics First-to-mate last-to-break protective ground contact Rated current Tamp = 40 °C Contact inserts for screw termination, screw termination with wire protection and for crimp termination 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 < 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40°C IEC 60529 unmated IP00, mated IP20 IEC 60529 unmatedIP20, mated IP20 E Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert1) IP-degree of protection socket insert 1) Screw termination Screw termination with wire protection Crimp termination Range of housings Size E6 Size E10 Size E16 Weight: Pin insert crimp (for stamped contacts) Socket insert crimp (for stamped contacts) Pin insert screw Socket insert screw Mechanical operation IEC 60512-9-1 33 g 39 g 45 g 55 g 110 g 33 g 39 g 49 g 62 g 124 g 43 g 43 g 57 g 57 g 78 g 78 g 105 g 106 g 210 g 212 g > 500 mating cycles Materials Size E24 46 Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Size E48 1) IP-degree of protection on termination side of screw version IP10 47 heavy|mate® E Description Contact inserts 6 + Part Number Screw termination | Size E6 | 500 V/16 A Drawing Housings from page 226 Figure heavy|mate® E Description Contact inserts 6 + | Size E6 | 500 V/16 A Part Number Drawing Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for screw termination C146 10A006 002 1 Pin insert with wire protection for screw termination C146 10A006 102 1 Socket insert for screw termination C146 10B006 002 1 Socket insert with wire protection for screw termination C146 10B006 102 1 Pin insert for stamped crimp contacts C146 10A006 000 1 Socket insert for stamped crimp contacts C146 10B006 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Tension spring Pin insert with Tension spring C146 10A006 400 1 Pin insert for turned crimp contacts C146 10A006 500 1 Pin insert with Tension spring C146 10B006 400 1 Socket insert for turned crimp contacts C146 10B006 500 1 Push-in Pin layout Pin insert with push-in connection C146 10A006 600 1 Socket insert with push-in connection C146 10B006 600 1 Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge 48 Housings from page 226 Screw termination Curve b: 2.5 mm2 wire gauge 49 heavy|mate® E Description Contact inserts 10 + Part Number Screw termination | Size E10 | 500 V/16 A Drawing Housings from page 228 Figure heavy|mate® E Description Contact inserts 10 + | Size E10 | 500 V/16 A Part Number Drawing Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for screw termination C146 10A010 002 1 Pin insert with wire protection for screw termination C146 10A010 102 1 Socket insert for screw termination C146 10B010 002 1 Socket insert with wire protection for screw termination C146 10B010 102 1 Pin insert for stamped crimp contacts C146 10A010 000 1 Socket insert for stamped crimp contacts C146 10B010 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Tension spring Pin insert with Tension spring C146 10A010 400 1 Pin insert for turned crimp contacts C146 10A010 500 1 Socket insert with Tension spring C146 10B010 400 1 Socket insert for turned crimp contacts C146 10B010 500 1 Push-in Pin layout Pin insert with push-in connection C146 10A010 600 1 Socket insert with push-in connection C146 10B010 600 1 Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge 50 Housings from page 228 Screw termination Curve b: 2.5 mm2 wire gauge 51 heavy|mate® E Description Contact inserts 16 + Part Number Screw termination | Size E16 | 500 V/16 A Drawing Housings from page 235 Figure heavy|mate® E Description Contact inserts 16 + | Size E16 | 500 V/16 A Part Number Drawing Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for screw termination C146 10A016 002 1 Pin insert with wire protection for screw termination C146 10A016 102 1 Socket insert for screw termination C146 10B016 002 1 Socket insert with wire protection for screw termination C146 10B016 102 1 Pin insert for stamped crimp contacts C146 10A016 000 1 Socket insert for stamped crimp contacts C146 10B016 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Tension spring Pin insert with Tension spring C146 10A016 400 1 Pin insert for turned crimp contacts C146 10A016 500 1 Socket insert with Tension spring C146 10B016 400 1 Socket insert for turned crimp contacts C146 10B016 500 1 Push-in Pin layout Pin insert with push-in connection C146 10A016 600 1 Socket insert with push-in connection C146 10B016 600 1 Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge 52 Housings from page 235 Screw termination Curve b: 2.5 mm2 wire gauge 53 heavy|mate® E Description Contact inserts 24 + Part Number Screw termination | Size E24 | 500 V/16 A Drawing Housings from page 241 Figure heavy|mate® E Description Contact inserts 24 + | Size E24 | 500 V/16 A Part Number Drawing Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for screw termination C146 10A024 002 1 Pin insert with wire protection for screw termination C146 10A024 102 1 Socket insert for screw termination C146 10B024 002 1 Socket insert with wire protection for screw termination C146 10B024 102 1 Pin insert for stamped crimp contacts C146 10A024 000 1 Socket insert for stamped crimp contacts C146 10B024 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Tension spring Pin insert with Tension spring C146 10A024 400 1 Pin insert for turned crimp contacts C146 10A024 500 1 Socket insert with Tension spring C146 10B024 400 1 Socket insert for turned crimp contacts C146 10B024 500 1 Push-in Pin layout Pin insert with push-in connection C146 10A024 600 1 Socket insert with push-in connection C146 10B024 600 1 Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge 54 Housings from page 241 Screw termination Curve b: 2.5 mm2 wire gauge 55 heavy|mate® E Description Contact inserts 48 + Part Number | Size E48 | 500 V/16 A Drawing Screw termination Housings from page 249 Figure heavy|mate® E Pin layout Pin insert Pin insert for screw termination C146 10A024 002 1 + C146 10A024 002 1 Pin insert with wire protection for screw termination C146 10A024 102 1 + C146 10A024 102 1 Socket insert for screw termination C146 10B024 002 1 + C146 10B024 002 1 Socket insert with wire protection for screw termination C146 10B024 102 1 + C146 10B024 102 1 Contact inserts 48 + | Size E48 | 500 V/16 A Housings from page 249 Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Screw termination E Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts Socket insert for stamped crimp contacts C146 10A024 000 1 + C146 10A024 000 1 Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge C146 10B024 000 1 + C146 10B024 000 1 Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A024 500 1 + C146 10A024 500 1 Socket insert for turned crimp contacts C146 10B024 500 1 + C146 10B024 500 1 56 57 heavy|mate® E heavy|mate® E Crimp technology Large range of wire gauges Characteristics crimp contacts Stamped crimp contacts VN01 025 0001 1C Electrical Characteristics VN01 025 0010 1C Contact resistance IEC 60512-2-1
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